How to Choose a 60V Electric Motorcycle Battery Supplier?

The battery pack is an important component of an electric motorcycle. It provides power for the motor system and directly affects the vehicle’s riding range, charging requirements, and operating performance.

For electric motorcycle manufacturers, distributors, and vehicle developers, choosing a suitable 60V battery supplier requires consideration of several factors, including battery design, cell selection, Battery Management System (BMS), production process, and compliance requirements.

A 60V lithium battery pack is commonly used in electric motorcycles, scooters, delivery vehicles, and other light electric mobility applications. Compared with lower-voltage systems, 60V battery solutions can support applications that require higher power output while maintaining a practical battery size.

When selecting a battery supplier, companies should evaluate not only the battery specifications but also the supplier’s engineering capability and manufacturing process.

What Is a 60V Electric Motorcycle Battery?

A 60V electric motorcycle battery is a rechargeable lithium battery pack designed for electric vehicles using a 60V electrical system.

A complete battery solution usually includes:

• Battery cells

• Battery Management System (BMS)

• Protection circuit

• Wiring harness

• Connectors

• Battery enclosure

• Charging interface

The final battery configuration depends on the vehicle design and application requirements.

Common 60V battery specifications include:

Battery capacity selection depends on:

• Motor power

• Controller current

• Expected riding distance

• Vehicle weight

• Installation space

Factors to Consider When Choosing a 60V Electric Motorcycle Battery Supplier

1. Battery Design and Engineering Capability

A suitable battery supplier should be able to design battery packs according to vehicle requirements.

Electric motorcycle battery design involves:

• Battery size confirmation

• Cell configuration

• Electrical parameters

• BMS selection

• Structural design

• Connector matching

Different vehicles may require different battery solutions.

For example:

A commuter electric motorcycle may focus on:

• Compact size

• Suitable capacity

• Daily charging cycles

A delivery vehicle may require:

• Higher cycle frequency

• Stable discharge performance

• Durable battery structure

A supplier with battery engineering experience can help customers develop a battery pack that matches the vehicle system.

2. Battery Cell Selection

Battery cells are the basic energy storage unit inside a battery pack.

When evaluating a battery supplier, customers should understand:

• Cell brand

• Cell chemistry

• Capacity specification

• Discharge performance

• Quality control process

Common lithium battery cell types include:

NMC Lithium Battery Cells

NMC (Nickel Manganese Cobalt) batteries are commonly used in applications where energy density is an important consideration.

Features:

• Higher energy density compared with some lithium chemistries

• Suitable for compact battery designs

• Commonly used in electric mobility products

Applications:

• Electric motorcycles

• Electric scooters

• Long-range mobility vehicles

LiFePO4 Battery Cells

LiFePO4 (Lithium Iron Phosphate) batteries are used in applications requiring stable operation and long cycle performance.

Features:

• Stable chemical characteristics

• Suitable for frequent charging and discharging

• Good temperature performance

Applications:

• Delivery vehicles

• Commercial electric motorcycles

• Fleet applications

3. Battery Management System (BMS)

The Battery Management System is an important part of a lithium battery pack.

For a 60V electric motorcycle battery, the BMS manages battery operating conditions and provides protection functions.

Common BMS functions include:

• Overcharge protection

• Over-discharge protection

• Over-current protection

• Short-circuit protection

• Temperature monitoring

• Cell balancing

Some applications may require smart BMS functions, such as:

• CAN communication

• UART communication

• RS485 communication

• Bluetooth monitoring

Smart BMS solutions can help vehicle manufacturers monitor battery information and support maintenance management.

4. Battery Pack Customization Capability

Electric motorcycle manufacturers often require customized battery solutions because different vehicles have different designs.

A battery supplier should be able to support:

Voltage and Capacity Design

Examples:

• 48V battery packs

• 60V battery packs

• 72V battery packs

Capacity can be adjusted according to:

• Vehicle range requirements

• Available installation space

• Operating conditions

Structural Customization

Battery structure design may include:

• Battery housing

• Mounting method

• Waterproof protection

• Cable arrangement

• Connector selection

For outdoor electric motorcycles, battery protection against vibration, dust, and moisture should be considered during design.

5. Manufacturing Process and Quality Control

Before selecting a supplier, buyers should understand the manufacturer’s production process.

A typical lithium battery PACK production process includes:

Cell Inspection

Before assembly, battery cells are checked for:

• Voltage consistency

• Internal resistance

• Capacity performance

Cell matching helps improve battery pack consistency.

PACK Assembly

The assembly process may include:

• Cell arrangement

• Spot welding

• Laser welding

• BMS installation

• Wiring connection

• Housing assembly

Battery Testing

Battery manufacturers usually perform different tests before shipment:

• Charging test

• Discharging test

• Protection function test

• Communication test

• Aging test

Testing procedures help verify that battery packs meet the designed specifications.

6. Certification and Compliance Requirements

For international electric motorcycle markets, battery products may need to meet transportation and regional requirements.

Common documents and standards include:

UN38.3

UN38.3 is related to lithium battery transportation safety testing.

It evaluates battery performance under transportation conditions.

IEC 62133-2

IEC 62133-2 provides safety requirements for rechargeable lithium batteries.

CE and RoHS

These requirements are commonly considered for products entering European markets.

EU Battery Regulation

Companies supplying batteries to Europe should pay attention to battery-related compliance requirements, including documentation and supply chain information.

7. Evaluate Supplier Experience and Service Capability

A suitable battery supplier should provide support throughout the project.

Important capabilities include:

• Technical communication

• Prototype development

• Sample testing

• Production planning

• Quality documentation

• After-sales support

For OEM projects, cooperation usually involves multiple stages:

1. Battery requirement confirmation

2. Battery design

3. Prototype production

4. Testing and adjustment

5. Mass production

60V Electric Motorcycle Battery Solutions from Dongguan Yizhan Electronics

Dongguan Yizhan Electronics Technology Co., Ltd. (FirstPower) focuses on lithium battery PACK development and manufacturing.

The company provides customized battery solutions for:

• Electric motorcycles

• Electric bicycles

• Electric scooters

• Industrial vehicles

• Robotics

• Medical equipment

Yizhan Electronics supports:

• 18650 lithium battery packs

• 21700 lithium battery packs

• LiFePO4 battery packs

• Custom BMS solutions

Manufacturing Capability

The production process includes:

• Battery cell inspection

• Cell sorting

• PACK assembly

• Welding process

• BMS installation

• Aging testing

• Final quality inspection

Custom Battery Development

Yizhan Electronics works with customers on:

• Battery voltage selection

• Capacity design

• Mechanical structure

• Communication requirements

• Production requirements

The company provides OEM and ODM battery PACK services based on different electric mobility applications.

Conclusion

Selecting a 60V electric motorcycle battery supplier requires evaluating battery technology, customization capability, manufacturing process, and compliance support.

Key evaluation points include:

• Battery cell quality

• BMS design

• PACK engineering capability

• Production control

• Testing procedures

• Certification support

A suitable battery supplier can help electric motorcycle companies develop battery solutions that match their vehicle design and application requirements.

First Power provides customized lithium battery PACK solutions for electric mobility applications, supporting customers from battery design to production.